Products

KASTENS & KNAUER offers its customers a wide range of aluminum products, but brass, gunmetal, stainless steel and industrial plastics are also part of our comprehensive range.

For the Aerospace sector, we only stock and offer aluminum and titanium semi-finished products that are approved for use in aircraft production and come from certified manufacturers.


We are not only a stockist of rolled and pressed products, but also a manufacturer of aluminum cast plates with our protected brand names.


The Lilienthal site is home to the most modern precision plate saws, high-speed block band saws and ultra-fast bar saws. Everything is networked via an ERP-supported optimization program.


All the chips produced in our process are extracted, briquetted and fed into the recycling cycle together with the scrap, sorted 100% by type.


Whether plates, sheets, bars, profiles or tubes - we offer almost all shapes and production options to be able to serve the different needs of our customers. Many years of experience have shown which products are particularly in demand on the market and which need to be customized. This is reflected today in our warehouse structure, which enables us to meet the needs of many customers promptly.

Contact:


KASTENS & KNAUER
GmbH & Co INTERNATIONAL KG

Hilligenwarf 9
28865 Lilienthal
Germany

Telephone: +49 4298 - 9321 0
E-Mail: info@kastens-knauer.de

Aluminium

Aluminum plates hot rolled

EN 573 and 485

We stock hot-rolled aluminum plates up to 260 mm thickness. We manufacture exclusively in accordance with the latest EN standards; some dimensions are also manufactured in accordance with US standards such as AMS.


Alloy types:
A distinction is made between the materials, which differ primarily in terms of the main alloying elements.


Alloy type

Main alloy component

1xxx

None

5xxx

Magnesium

2xxx

Copper

6xxx

Magnesium und silicon

7xxx

Zinc and magnesium

We also carry a wide stock range of Certal® and Unidal® plates (®Trademark of Constellium).


Material conditions:
According to the relevant EN standards for the respective alloy.

Naturally hardened materials

Condition

Group 1xxx

H

Group 5xxx

H

Cold aged materials

Condition

Group 2xxx

T3(51) & T4(51)

Quenched and tempered materials

Condition

Group 6xxx

T6(51)

Group 7xxx

T6(51) & T7351

LOW STRESS:
• 2000 and 5000 alloy plates up to 150 mm controlled straightened/stretched
• 6000 series alloy plates mainly stress-relieved up to 200 mm
• 7000-series alloy plates mainly stress-relieved up to 250 mm


Of course, we can also produce blanks, rings, discs or water jet contours according to your specifications

Aluminium blocks cast and sawn on all sides CST®

Cast plates, sawn on six sides from homogenized cast ingots with our brand name CST® 5083 and Eloxcast® 5754, are stocked in thicknesses from 10 mm to 250 mm. Typical sizes are available from stock. Width between 1000 and 1750 mm and lengths from 2150 to 4500 mm. Of course, we also manufacture cut-to-size pieces from them.

Any desired thickness up to 1050 mm can be produced to your order.

The plates are mainly used in machine and molding construction, where medium mechanical strength and the best possible machinability are required. Due to the production process and the homogenization of the structure, the plates have extremely low residual stress. The plates and blocks are supplied with band-sawn surfaces that have a very good surface finish.



Alloy types with homogenized structure and the lowest possible porosity

CST® 5083

Eloxcast®  5754



Of course, we can also produce blanks, rings, discs or water jet contours according to your specifications.

Aluminium precision plates KuKPlan® CST-M

Cast, 6-side sawn, CNC machined with protective PVC film on both sides


We produce our precision-milled aluminum sheets with the brand names KuKPlan® CST-M and Eloxcast®-M from our CST® and Eloxcast® cast plates.

Standard thicknesses of 5 - 100 mm are stocked in commercially available formats. Any desired thickness can be produced to order.

These plates are mainly used in machine and fixture construction, where medium mechanical strength and the best possible machinability are required. This product is characterized by extremely low residual stress behavior, very narrow thickness and flatness tolerances and a finely milled surface with very low roughness.


Alloy type:

KuKPlan® CST-M 5083

Eloxcast®-M 5754


Homogenized microstructure and lowest possible porosity


Of course, we can also produce cut-to-size parts, rings, discs or water jet contours from this material according to your specifications.

Aluminium precision plates KuKPlan® RMT

Rolled, stretched, CNC machined and with protective PVC film on both sides


We produce our milled precision sheets with the brand name KuKPlan® RMT from our hot-rolled EN-AW plates from stock


• 5083-RMT280®

• 6082-RMT281®

• 7075-RMT500®


Alplan® plates are also available from stock (®Trademark of Constellium).


As a rule, we stock thicknesses from 10 to 60 mm in standard formats.

Almost any desired thickness can be produced to order.

These sheets are mainly used in general mechanical engineering and also in fixture construction, where medium to high mechanical strength and the best possible machinability are required. Low residual stress behavior, very tight thickness and flatness tolerances as well as the finely milled surface characterize this product.


Of course, we can also produce cut-to-size parts, rings, discs or water jet contours from it according to your specifications.

Eloxcast®

The best way to show your colours


Eloxcast® is a cast alloy based on EN-AW5754 that is cast and homogenized as ingots according to the most precise specifications. We only have Eloxcast® produced by a European manufacturer to guarantee consistent quality.


This product is ideal for anodizing your finished components.


Its manufacturing process, pickling and subsequent anodizing lead to reproducible surface results time and time again.


We offer Eloxcast® as a six side sawn plate version up to 380 mm thick or as a CNC surface machined precision plate face-milled sheet.

Of course, we can also produce cut-to-size pieces, rings, discs or water jet contours according to your specifications.

Cyclecast®

Cyclecast® is our trademark for aluminum casting alloys in the form of ingots and sheets that are:


produced exclusively from returned, unmixed customer scrap that is recycled with a low energy input or primary aluminum that has been verifiably and exclusively smelted using 100% renewable energy from wind and water power.


As part of the Green Deal, many companies along the supply chain are increasingly obliged to minimize their carbon footprint, even for primary materials.


The use of KASTENS & KNAUER Cyclecast® for cast aluminum sheets is an important building block for your company. It means an improvement in your company's CO2 balance right at the start of the value chain and sends a clear signal and commitment to sustainability.

Cast and sawn aluminum plates CST® 7X

From homogenized and hardened cast ingots made from a 7021 alloy, we manufacture plates and blocks six sides sawn with our brand name CST® 7X.

The product is hardened to T79 and is available in thicknesses of up to 420 mm. These sheets are mainly used in mold and tool making when a high mechanical load-bearing capacity with large thicknesses is required and the rolled sheet is no longer technically feasible. Due to the production process, homogenization and heat treatment, the plates have a low residual stress behavior in relation to their thickness.


Alloy type:

CST® 7X


Homogenized structure and hardened to the T79 state


Of course, we can also produce blanks, rings, discs or water jet contours from it according to your specifications.

Forged aluminum plates KuKForge®

Forged plates with our brand name KuKForge® are stocked in thicknesses from 200 mm to 600 mm. At thicknesses exceeding 200 mm, rolled plates may no longer achieve sufficient hardening through rolling. Forging is therefore necessary to achieve high mechanical values.

These plates are used in machining where the highest possible mechanical strength and excellent machinability are required.


Alloy types

KuKForge® 6082

KuKForge® 7075


Material Temper:

• T652


Of course, we can also produce blanks, rings, discs or water jet contours according to your specifications.

Aluminium bars, profiles and tubes

Aluminium bars

Extruded according to EN 573 and EN 755, or cold finished according to EN 754 as well as cast and forged.


The uses of aluminum bars, especially in industrial applications, are almost unlimited. As a mass-produced turned part in the automotive or electrical industry. As a small series part in tool and mold making.


Depending on the alloy, a wide range of mechanical and decorative properties make the aluminum bar an all-rounder in CNC machining.


We keep in stock: Round, flat and square bars

EN AW-2007

EN AW-5083

EN AW-2007C (lead-free)

EN AW-5754

EN AW-2011


EN AW-2017


EN AW-2024


EN AW-6026

EN AW-7022

EN AW-6060

EN AW-7075

EN AW-6063


EN AW-6061


EN AW-6082


We can also supply fixed lengths at short notice. We cut all dimensions to the finished size you require on modern sawing centers. Quickly and precise with tight tolerances.


Aluminium tubes
extruded according to EN 573 and EN 755

Aluminium tubes are extruded hollow profiles with a round, square or rectangular cross-section.


We stock tubes in the following alloys:

• EN AW-2007
• EN AW-6060
• EN AW-6063
• EN AW-6082


Range of dimensions

Round tubes from

• outside diameter 8 mm x wall 1.0 mm to

• outside diameter 400 mm x wall 30 mm

• technically possible from new production even up to an outer diameter of 600 mm


We stock square and rectangular tubes from 15x15x1.0 mm to 240x100x4 mm


Aluminium profiles

extruded according to EN 573 and EN 755


We supply all standard profiles in 6060/6063/6082, usually in 6000 mm lengths


Anodized or powder-coated on request


Profiles according to customer drawings

extruded according to EN 573 and EN 755, but also with special tolerances according to customer requirements


Mainly 6060/6063 and 6082, but please also ask us about our options for difficult-to-press alloys such as 2xxx or 7xxx


We have our manufacturers that produce special profiles and special lengths with weights per meter from 0.1 to 30 kg and stock them exclusively for you here.

Service from KASTENS & KNAUER

CNC machining

Complete machining according to drawing


In addition to the procurement and delivery of various metals, KASTENS & KNAUER offers you the complete machining of your aluminum components according to your drawing. We take care of the provision of materials from our own warehouse and the punctual and high-quality realization of the mechanical production through to the tested delivery part. We also offer surface finishing such as anodizing, if required.


This combination offers our customers advantages, particularly in terms of time: 


Material does not have to be procured or processed by third parties and delivery is also handled directly by KASTENS & KNAUER's own haulage company. This eliminates the time-consuming coordination of different companies and noticeably shortens the entire order processing time. All queries, whether of a technical, commercial or logistical nature, are answered by a single point at KASTENS & KNAUER.


Specializing in aluminum, we offer our customers complete processing according to drawings. Our modern machinery enables us to manufacture turned and milled parts, water jet contours, but we also offer assemblies, folded and bent parts as well as welded constructions.


This enables us to serve the demands of our customers and manufacture the required parts at an optimum price-performance ratio and deliver them directly to you.

Plano milling machine

With our large-scale machine, we machine full plates one or both sides without overcutting up to the size of 1800x4000 mm. Our standard size is 1550x3050 mm.  

The thickness can range from 8 to 100 mm. Depending on the alloy and the raw material, down to 5 mm is also possible.


Cutting to customer specifications is carried out on our modern BRIGANTO CNC precision saws or FRIGGI CS highspeed band saws.

Waterjet cutting near to shape and Band-sawn rings and discs

We cut your required contours on multi-head waterjet systems up to a maximum of X / Y 3000 x 6000 mm 2D waterjet cutting can be used for almost all materials. 

Depending on the material to be cut, up to 200 mm material thickness, without heat-affected zone in a tolerance range of up to +/- 0.2 mm.


Band sawn rings and discs from 300 - 2000 mm outside diameter up to a maximum unit weight of 1000 kg

Kontact:


KASTENS & KNAUER
GmbH & Co INTERNATIONAL KG

Hilligenwarf 9
28865 Lilienthal
Germany

Telephone: +49 4298 - 9321 0
E-Mail: info@kastens-knauer.de

Brass & gunmetal

Brass is an alloy with the main components copper and zinc. The addition of lead results in very good machinability. Brass can be used in a wide range of applications. Examples include the heating and plumbing sector, the automotive industry and the electrical industry.


We stock brass rods in round, flat, square, hexagonal and round tube.


Alloys:
• CuZn39Pb3 - CW 614 N (MS 58)
• CuZn40Pb2 - CW 617 N
• CuZn37 - CW 508 L (MS 63)

Gunmetal


Gunmetal is an alloy with the main components copper, zinc and tin. Lead is also added. Due to its wear resistance and good sliding properties, gunmetal is used as gear wheels, bearing shells, sliding bushes and in hydraulic systems.


The industries are general mechanical engineering, shipbuilding and vehicle construction. We supply gunmetal as round, hollowbar, flat and square.


Alloy:
• CuSn7Zn4Pb7-C - CC 493 K (RG 7)

Contact:


KASTENS & KNAUER
GmbH & Co INTERNATIONAL KG

Hilligenwarf 9
28865 Lilienthal
Germany

Telephone: +49 4298 - 9321 0
E-Mail: info@kastens-knauer.de

Stainless steel &
industrial plastics

Stainless steel is corrosion-resistant, acid-resistant, robust, hygienic and 100% recyclable. These properties make it the best choice for various demanding industrial and consumer applications.

The most common alloys for stainless steel are V2A = material 1.4301 and V4A = material 1.4571 as well as the materials 1.4305 + 1.4307, which are very easy to machine.


We mainly supply these common stainless steel materials in the form of sheets, strips, rods - round, square, hexagonal, angles and tubes. These are available in all standard dimensions, including some with ground and polished surfaces.


All commercially available items are available from us.

Industrial plastics


His low weight, economical processing, corrosion and chemical resistance are just some of the many convincing properties of this material group.

We supply PE / PE 500 / PE1000 / PA6 / POM / PTFE / PVC / PMMA / PC.


In addition, close contacts with all well-known manufacturers of thermoplastic materials in Germany ensure that specifications that are not in stock can also be procured at short notice.


Our cutting service: from sheets, round rods, hollow rods, profiles, pipes and fittings to sawn blanks.

Contact:


KASTENS & KNAUER
GmbH & Co INTERNATIONAL KG

Hilligenwarf 9
28865 Lilienthal
Germany

Telephone: +49 4298 - 9321 0
E-Mail: info@kastens-knauer.de